When engineering teams face aggressive timelines, limited internal capacity, or assembly complexity that exceeds in-house capabilities, the traditional approach of coordinating multiple vendors creates more problems than it solves. Purchase orders multiply. Quality becomes inconsistent. Installation delays compound. Testing protocols vary.
That’s why Hartfiel Automation has evolved our custom assembly services into Manufacturing Solutions—a comprehensive approach that consolidates pneumatic systems, electrical assemblies, and specialized automation components into tested, ready-to-install solutions delivered under a single purchase order.
Why We Rebranded from Value-Added Services
For over 30 years, our Value-Added department has delivered custom assemblies to manufacturers across industrial automation, mobile equipment, and specialized machinery markets. But the term “value-added” had become too generic—failing to communicate the depth of engineering expertise, certified quality processes, and production capacity we bring to complex assembly projects.
Manufacturing Solutions better reflects what we actually do: solve assembly challenges that overwhelm internal resources or exceed standard distributor capabilities.
What Manufacturing Solutions Delivers
Single Point of Responsibility
Replace multi-vendor coordination with one trusted partner. One purchase order. One delivery. One point of contact managing your entire assembly process from design review through testing and delivery.
Pneumatic System Assemblies
Our pneumatic specialists design and build custom manifold assemblies for mobile equipment, industrial machinery, and specialized automation applications. Every pneumatic assembly undergoes rigorous testing protocols, with complete documentation and validation for project-specific requirements. We handle mobile-rated solutions for harsh environments, air logic control panels, and rugged outdoor applications where reliability is non-negotiable.
Electrical Control Solutions
Hartfiel’s Manufacturing Solutions team maintains UL508 certification for industrial control panel assembly, ensuring electrical safety compliance for critical automation applications. We deliver custom wiring harnesses, wireless control integration, and turnkey electrical solutions with complete testing and technical support from concept to production.
ISO 9001:2015 Quality Systems
Every assembly undergoes comprehensive electrical and pneumatic testing before shipment. Our ISO 9001:2015 certification ensures consistent quality management, predictable delivery schedules, and reduced supply chain risk. This internationally recognized standard means you receive assemblies that work correctly the first time, eliminating costly startup issues and reducing warranty concerns.
Industries We Serve
Manufacturing Solutions supports critical applications across multiple industries:
Medical Devices: Precision assemblies meeting strict traceability and quality requirements for diagnostic equipment, therapeutic devices, and automated medical manufacturing systems.
Mobile Equipment: Rugged pneumatic and electrical solutions for off-road construction equipment, agricultural machinery, and specialized mobile applications demanding extreme reliability.
Packaging Automation: High-speed components for processing and packaging lines where downtime costs thousands per hour and precision timing is essential.
Oil & Gas: Components engineered for demanding extraction and processing environments, built to withstand harsh conditions while maintaining performance.
Specialty Machinery: Custom solutions for unique manufacturing challenges where standard products don’t fit and creative engineering is required.
When to Partner with Manufacturing Solutions
Consider Manufacturing Solutions when:
- Assembly complexity exceeds internal capabilities: Your engineering team has the design expertise but lacks assembly capacity or specialized equipment for testing and validation.
- Aggressive timelines demand immediate action: Product launches, customer commitments, or seasonal demands require faster turnaround than internal resources can deliver.
- Multi-vendor coordination creates bottlenecks: Managing components from multiple suppliers increases procurement overhead, extends lead times, and complicates quality control.
- Testing and validation are critical: Applications requiring documented testing protocols, safety certifications, or regulatory compliance demand rigorous quality processes.
- Prototype-to-production support is needed: You need a partner who can develop prototypes, refine designs, and scale to production volumes seamlessly.
How Manufacturing Solutions Works
1. Design Consultation: We review your specifications, existing designs, or concepts to understand project requirements and identify potential optimization opportunities.
2. Engineering Support: Our technical team provides design assistance when needed, leveraging decades of pneumatic, electrical, and automation expertise to refine solutions.
3. Prototype Development: We build and validate prototypes with complete testing, ensuring assemblies meet performance requirements before production commitment.
4. Production and Testing: Every assembly undergoes comprehensive electrical and pneumatic testing protocols. ISO 9001:2015 processes ensure consistent quality across production runs.
5. Documentation and Delivery: Complete technical documentation accompanies every assembly, supporting trouble-free installation and ongoing maintenance requirements.
The Manufacturing Solutions Advantage
Reduced Procurement Complexity: Consolidate multiple components into one tested kit under a single purchase order, eliminating vendor coordination headaches and reducing procurement overhead.
Certified Quality Processes: UL508 and ISO 9001:2015 certifications provide confidence in electrical safety compliance and quality management—critical for regulatory approvals and liability concerns.
Technical Expertise: Access specialized pneumatic, electrical, and automation engineering knowledge that complements your internal capabilities without permanent headcount additions.
Scalable Capacity: Whether you need five prototype assemblies or 5,000 production units, Manufacturing Solutions provides the capacity to meet demand fluctuations without capital equipment investment.
Faster Time-to-Market: Eliminate assembly bottlenecks that delay product launches. Our dedicated production team and established testing protocols accelerate project timelines.
Ready to Discuss Your Assembly Project?
Whether you’re developing specialized machinery, scaling production, or facing assembly challenges that exceed internal capacity, Manufacturing Solutions delivers the expertise and certified quality your projects demand.
Contact our Manufacturing Solutions team to discuss your specific requirements. We’ll review your project scope, timeline, and technical specifications to determine how we can streamline your assembly process and accelerate your success.